| S. No. |
PROBLEMS |
PROBABLE CAUSES |
REMEDIES |
| 1 |
Noise while pressing the clutch pedal |
Lack of lubrication in Clutch Release Bearing |
Lubricate |
| Clutch Release Bearing damage |
Replace |
| 2 |
Noise while releasing clutch pedal |
Lack of lubrication in Pilot Bearing |
Lubricate |
| Pilot Bearing damage |
Replace |
| Clutch disk hub loose on Input shaft |
Replace the worn out parts |
| 3 |
Clutch slippage |
Clutch Pedal free play |
Adjust & correct (25 to 35 mm) |
| Broken or Weak pressure spring |
Replace springs |
| Release lever height incorrect |
Adjust & Correct (SC. 40 to 44mm)(DC 28 to 36 mm) |
| Grease or oil on facings |
Replace the facing, check source of |
| Glazed clutch facing |
Replace facing |
| Glazed flywheel or Pressure plate face |
Correct by machining or replace |
| Warped Clutch facing |
Replace the clutch facing |
| Warped Flywheel or Pressure plate face |
Correct by machining or replace |
|
|
| 4 |
Clutch not disengaging while pressing clutch |
Clutch Pedal free play more |
Adjust & correct |
| Release lever height setting improper |
Adjust & correct |
| 5 |
Wear of clutch facing |
Driver Clutch pedal riding |
Keep foot off clutch pedal |
| Excessive and incorrect use of clutch |
Reduce use |
| Cracks in flywheel or pressure plate face |
Correct by machining or replace |
| Weak or broken pressure spring |
Replace spring |
| Clutch pedal free play less |
Adjust & correct |
| 6 |
Clutch pedal hard |
Lack of lubrication in pedal linkage |
Lubricate |
| Clutch Pedal- jam on clutch shaft |
Grease the shaft |
| Release lever height setting improper |
Adjust & correct |
| 7 |
Clutch Pedal Pulsation |
Engine and Transmission improper |
Realign |
| Flywheel face run out more |
Correct run out or replace |
| Release lever not evenly adjusted |
Adjust & correct |
| Pressure plate assembly misaligned |
Realign |
| Warped pressure plate or clutch facing |
Replace |
| Clutch plate nut free on |
De and check clean |
| Work clutch facing |
